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Composite Propeller Technology 

Delivering True Carbon Fiber Propeller Performance

As the global leader in advanced aircraft propeller design and manufacturing, Hartzell Propeller has been at the forefront of composite propeller blade technology for decades.

A&P Technology is a key supplier of the advanced carbon fiber braids Hartzell uses to layer its composite aircraft propeller blades, providing superior fatigue strength and outperforming alternative composite constructions.

Discover the Difference:
Carbon Fiber Composite vs. Wood Core Propeller Blades

Hartzell Propeller’s composite aircraft propeller blades offer significant strength and performance advantages compared to other designs, such as wood core:

Stronger Materials = Better Performance

Our carbon fiber is up to 10X stronger than wood, offering uniform strength and integrity.

Aerodynamic Advantages

Laminated wood blades are significantly thicker than Hartzell composite blades. Thicker airfoils produce more drag.

Designed for Durability

Hartzell’s wedge retention system and stainless steel shanks are much more durable than the alternative aluminum/lag bolt design.

Built to Last

Hartzell structural composite blades are certified for unlimited life and can be repaired in the field or at 30+ Hartzell-approved overhaul shops globally.

Decades of Composite Propeller Success

In 1978, Hartzell produced the first type-certificated structural composite propeller blade, constructed of compression molded Kevlar/epoxy.

In 2002, Hartzell began the development of our second-generation advanced composite blade (ASC-II), utilizing a resin transfer process and carbon fiber woven braided materials supplied by A&P Technology.

Hartzell Has Now Produced

40,000+

Blades with A&P Technology braided composites

35

Composite Blade Part Numbers

14

Propeller Type Certificates

30

Aircraft Type Certificates

Carbon Fiber Aircraft Propeller Blade Construction

Hartzell’s composite aircraft propeller blades are composed of a metal blade shank retention section and built-up layers of composite laminate. Nickel cobalt leading edges provide superior durability against foreign object damage and improved erosion resistance against environmental conditions.

Composite Propeller Aircraft Platforms

Hartzell Propeller is proud to offer over 400 different blade designs, providing proven performance across a wide range of aircraft platforms.

Hartzell-Composite-Propeller-Aircraft-Platforms-Piston-Engine-Aircraft

Piston Engine Aircraft

Explore mission-optimized advanced structural composite propellers for piston engine aircraft ranging from 150 HP to over 350 HP.

Hartzell-Composite-Propeller-Aircraft-Platforms-Turbine-Engine-Aircraft

Turbine Engine Aircraft

Elevate turboprop performance with our extensive selection of composite propellers certified up to 1,700 SHP at diameters up to 118”.

Hartzell-Composite-Propeller-Aircraft-Platforms-Electric-Aircraft

Advanced Air Mobility and Electric Aircraft

Advance the future of flight with lightweight carbon fiber composite propeller solutions for a new generation of electric, hybrid-electric, and alternative propulsion aircraft.

Ready to Learn More About Our Composite Propellers?

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Hartzell Propeller